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XNL-IL
XNL-IL Series Special Welding Equipment for Intersecting Line of Liquid Cooling Pipelines

Overview

Intersecting line welding of liquid cooling pipelines, also known as saddle joint welding, refers to the full-circumference hermetic welding performed along the spatial intersecting curve (intersecting line) of vertically arranged main and branch pipes in liquid cooling systems. As a core connection process, it is widely adopted in liquid cooling for data centers, water cooling for energy storage systems, and cooling pipelines of high-power equipment.


Typical Applications


CDU supply and return main pipelines, cabinet water distribution headers, cold plate branch pipelines, water cooling circuits for radars and high-power equipment.

The primary pipe materials are thin-walled 316L/304L stainless steel with wall thickness ranging from 0.8 mm to 3 mm. Working media include deionized water and fluorinated coolant, which operate under long-term cyclic pressure conditions.

Technical Parameter

Model

XNL-IL76

XNL-IL350

Weldable materials

Carbon steel, stainless steel, titanium alloy

Weldable main pipe outer diameter (mm)

∅25-∅76

∅50-∅355

Branch Pipe (mm)

∅12-∅76

∅25-∅168

Tungsten electrode diameter (mm)

∅2.4/∅3.2

∅2.4/∅3.2

Pipeline thickness

≤2.5mm

Rotational Speed (rpm)

0.05-2.5

Shielding gas

Argon (Ar)

Cooling method

Water-cooled

Cooling Flow (ml/min)

≥310

Rated current

400A Temporary Load Rate 60%

Weldable pipe port types

Dock/plug-in/ride-on type

Welding torch angle

-45° - 45° adjustable

Welding process selection

TIG/MIG

Load capacity (kg)

200

Dimensions (mm)

1700×1780×3268

1700×1850×3268

Notes:

Effective welding length is 800mm, with optional external support brackets to extend the welding length.

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